"I don't know where the hours go"

Chapter 6 of 7 from the guide "Turn Your Shop Into a Business That Can Run Without You"

The Johnson kitchen was quoted at 120 hours.

It took 160. Or 140. Or 190. Nobody knows. It felt long.

So the next kitchen gets quoted at 130, and everybody hopes.

Every shop has a number in somebody's head for how long a kitchen takes. Almost nobody has ever measured it. The number is a feeling, and the feeling is usually low.

Here's the shift.

Hours aren't a feeling. They're a number you write down, on the job, while it's happening.

How you can get there

A clipboard by the time clock. One sheet per week.

Down the side, the crew. Across the top, the days. In each box, the job and the hours. Johnson, 6. Miller, 2.

A weekly time sheet on a legal pad, with the crew down the side, the days across the top, and the job and hours in each box, totaled for the Johnson kitchen against the 120 hours quoted
The clipboard by the time clock

End of the week, add up Johnson. There's the real number. Not 120. Not a feeling. A number.

Do it for three kitchens and nobody quotes from a feeling again.

The trouble is the clipboard, the adding up, and the Thursday Jose writes "shop" instead of a job name.

The Maestro way

The crew logs time to the task they're on. Start the timer on the phone, or tap in the hours when the task's done. Either way, the hours land on the task, and the task is on the job.

A task in the Cabinetshop Maestro phone view with a timer running on Build applied panels for the Johnson Kitchen, and a Stop button
A task timer on the phone
The Estimate vs Actuals report for the Johnson Kitchen in Cabinetshop Maestro, with estimated and actual labor hours by category and the difference for each
Estimate vs Actual

When the job's done, open Estimate vs Actual. The real hours sit next to the ones that were quoted, stage by stage. Next time, quote from that.

Two catches. It only works if the estimate had labor hours in it, so put them in. And it's a report for the owner and the estimator, not the crew.

Time tracking

The result

One job has real hours next to the quote, and you've seen the gap.

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Next: "Bookkeeping is a mess"

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